- Carbon fiber vs fiberglass:
On really light weight structures, light weight carbons are very, very, very expensive. Some can be $200 per yard while an equal volume of fiberglass is $5 a yard.
If stiffness is an objective of the structure then carbon is almost always used. This is why it is added to glass structures. It can be added to just certain areas (spars, fuse sides) to create the required stiffness. Having it everywhere isn't always necessary or beneficial.
Carbon fiber also blocks radio signals while Kevlar and fiberglass do not. In the modern age were 2.4 receivers have short antennas getting them outside the carbon fiber in varying orientations becomes difficult.
Carbon structures can be lighter for the same strength, but due to material availability it's not always a reality.
Weight: Carbon fiber is lighter than fiberglass, it’s 70% lighter than steel, 40% lighter than Aluminum.
Strength vs Rigidity: Carbon fiber and fiberglass are both very strong, but Carbon fiber is more rigid. Carbon fiber is about 3 times stiffer than steel and aluminum for a given weight.
In applications where a small amount of
flexibility is allowed, we should use carbon fiber. Fiberglass is better suited
to extreme flex patterns, while carbon fiber has a relatively small flex
window.
Toughness: The shape of Carbon fiber doesn’t deteriorating slowly over time. That means the shape of carbon fiber doesn’t change when consistent and constant force is applied.
Fiberglass however being more flexible, it means that glass-fiber typically has a higher ultimate breaking point than a similarly shaped carbon fiber product, therefore having higher strength-to-weight ratio. In general it is a “tougher” material but the incredible rigidity of carbon makes it less capable of enduring certain abuses than fiberglass.
Characteristics: As opposed to most other materials, carbon fiber has a negative coefficient of thermal expansion which means they don’t expand or shrink as much as fiberglass when the temperature changes. This is a desirable quality for applications that have to operate in a wide range of temperatures.
Toughness: The shape of Carbon fiber doesn’t deteriorating slowly over time. That means the shape of carbon fiber doesn’t change when consistent and constant force is applied.
Fiberglass however being more flexible, it means that glass-fiber typically has a higher ultimate breaking point than a similarly shaped carbon fiber product, therefore having higher strength-to-weight ratio. In general it is a “tougher” material but the incredible rigidity of carbon makes it less capable of enduring certain abuses than fiberglass.
Characteristics: As opposed to most other materials, carbon fiber has a negative coefficient of thermal expansion which means they don’t expand or shrink as much as fiberglass when the temperature changes. This is a desirable quality for applications that have to operate in a wide range of temperatures.
Fiberglass composites are insulators, which
means they do not respond to an electric field and resist the flow of electric
charge. Fiberglass composites are very radiolucent, which means they allow
radiation to pass through it freely. This makes fiberglass rods a useful
material for antennas.
Price: Fiberglass is much cost effective. Long strands of carbon fibers are very difficult and expensive to manufacture, while fiberglass processes much easier. As a result, fiberglass is considerably less expensive than carbon fiber. Fiberglass composites are less expensive than carbon composites in most cases.
Price: Fiberglass is much cost effective. Long strands of carbon fibers are very difficult and expensive to manufacture, while fiberglass processes much easier. As a result, fiberglass is considerably less expensive than carbon fiber. Fiberglass composites are less expensive than carbon composites in most cases.
If stiffness isn't a driving factor then fiberglass is often very suitable. Fiberglass is easier, faster, and cheaper to use. Kevlar is very timely to cut compared to carbon and glass.
When it comes to toughness, glass can perform better than carbon due to its
higher strain properties and be easier to repair.
- Foams:
EPP is Expanded Polypropylene, and
is highly durable, and flexes a lot, so generally, people use carbon flat spars
or tubes with it to stiffen it. It is also glued back together with medium CA
and kicker. Planes made of it generally bounce off of anything they hit.
EPS is Expanded Polystyrene if I
remember right. It's basically Styrofoam/Styropor, which is commonly used in
cheaper planes, and jets because it can be molded.
Depron is basically flooring
insulation that was banned in the US for sale. It's a very popular material
that is mostly used with 3D aircraft, because it yields very light wing
loadings which allow the planes to basically float around. It's also used for
sport jets, or unique aircraft because it's pretty easy to build with.
EPO and EPP are more durable than EPS and Depron.
Some examples:
Elapor
MultiPlex Easy Star
MultiPlex Easy Glider
Magister, MiniMag, Space Scooter, Twin Star
II, just about everything from Multiplex
This type of foam is characterized by
rather large 'cells'. It also has a slightly 'greasy' feel to it.
EPS
Expanded PolyStyrene
GWS E-Starter
GWS Formosa I
GWS Pico Tiger Moth
GWS Tiger Moth 400
GWS DeHavilland Beaver
GWS PT-17 Stearman
Fine-beaded cells; EPS foam is very prone
to hanger rash but is supposedly quite good at absorbing bad landings. More
major crashes usually require collecting all the pieces in a plastic bag, but
it's usually possible to just reassemble the jigsaw of pieces with glue.
Sometimes referred to as 'beer cooler' foam.
Regular
Styrofoam
Mountain Models MagPie
Mountain Models MagPie AP (Aerial
Photography)
This is the unexpanded PolyStyrene. Very
crumbly, with no defined 'cell' structure. This type of styrofoam must be protected
from literally crumbling into thousands of tiny chunks of styrofoam by wrapping
with tape. Once wrapped it becomes a very strong, durable and light material.
EPO
- Expanded PolyOlefin
GWS AT-6 Texan
GWS F-15
GWS FW-190
GWS P-40
This is 'supposedly' identical to the
Elapor foam of which the MultiPlex Easy Star is made. GWS is starting to make
their newest planes of this material. Large beaded cells, and with the same
'greasy' feel to it.
EPP
- Expanded PolyPropylene
AeroHog AeroAce
EPP foam doesn't dent or break. It has a
'spongy' quality to it, so on impact it compresses and pops back to shape.
Z-Foam
HobbyZone Super Cub
ParkZone F-27C
ParkZone T-28 Trojan
Similar in appearance and large cell size
to Elapor and EPO, but without the 'greasy' feel to it. It's not quite as
elastic as Elapor and EPO; in other words, a bit more brittle.
http://www.rcgroups.com/forums/showthread.php?t=1631821
http://blog.oscarliang.net/carbon-vs-fibreglass/
http://www.rcgroups.com/forums/showthread.php?t=986842
http://blog.oscarliang.net/carbon-vs-fibreglass/
http://www.rcgroups.com/forums/showthread.php?t=986842
With all the collected data, the carbon fiber choice seems
the most plausible option because of its strength and lightweight, at least for
the plane’s main structure (spars, some ribs in the wings and fuselage and a
lengthwise beam). Otherwise it increases too much the final weight, almost doubling
it if we compare volumes of similar planes and change the density from foam to
carbon fiber.
The shape of the fuselage can be made out of foam, with
carbon fiber or fiberglass reinforcements in the areas with most risk of
impact/crash.
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